Design for Manufacturing (DFM) Ki Ahmiyat
Mechanical engineering ki duniya mein sirf aik 3D model taiyar karna kafi nahi hota balkay usay real-world manufacturing ke liye optimize karna asal challenge hai. Design for Manufacturing (DFM) aik aisi strategy hai jo design phase mein hi manufacturing ki mushkilat ko khatam karti hai taake production sasti aur tez ho sakay.
DFM ke 5 Buniyadi Sutoon (Pillars)
1. Process Selection Aur Compatibility
Har design har machine par nahi ban sakta. Agar aap CNC machining use kar rahe hain toh design mein internal sharp corners se bachein. Agar Injection Molding hai, toh wall thickness ko uniform rakhein taake cooling ke waqt defect na aaye.
2. Material Optimization
Sahi material ka intekhab na sirf cost kam karta hai balkay machine ki life bhi barhata hai. Maslan, agar Aluminum se kaam chal sakta hai toh Stainless Steel istemal karke tool wear aur cost barhane ki zaroorat nahi.
3. Design Architecture Aur Parts Reduction
Jitne kam parts honge, assembly utni hi asan hogi. Aik complex assembly ko aik single optimized part mein badalna DFM ki bari kamyabi hai.
4. Tolerances Aur Technical Drawings
Zaroorat se zyada tight tolerances manufacturing cost ko 2x se 3x barha sakti hain. Hamesha functional requirements ke mutabiq tolerances set karein.
5. Assembly Efficiency (DFA)
Design aisa hona chahiye ke usay assemble karne mein minimum waqt lage. Self-aligning parts aur symmetry assembly errors ko kam karti hai.
DFM Ke Business Fawaid
- Cost Reduction: Optimized design se manufacturing cost mein 20% se 30% tak kami aati hai.
- Time to Market: Production tez hone se aapka product market mein jaldi pohanchta hai.
- High Quality: Design errors kam hone se final product ki quality consistent rehti hai.
Conclusion
CADI Pro mein hum sirf designs nahi banate, hum “Manufacturable Solutions” dete hain. Hamari team SolidWorks aur ANSYS ke zariye aapke designs ko real-world testing ke liye optimize karti hai.
Mazeed technical kam dekhne ke liye hamara Portfolio visit karein.
Thank you
The CadiPro Team