Jigs Aur Fixtures: Manufacturing Ki Speed Aur Accuracy Barhane Ka Raaz
Kya aapki factory mein workers ko parts assemble karne ya drill karne mein buhat waqt lagta hai? Kya har baar part ka size thora sa alag nikalta hai? In masail ka hal Jigs aur Fixtures hain. Yeh woh custom-made tools hote hain jo parts ko sahi jagah pakarte hain aur kaam ko 100% accurate banate hain.
CADI Pro mein hum aapke khas products ke liye aise jigs aur fixtures design karte hain jo na sirf kaam ki raftar barhate hain balkay worker ki safety aur product ki quality ko bhi yaqeeni banate hain.
1. Jig Aur Fixture Mein Farq Kya Hai?
Log aksar in dono ko aik hi samajhte hain, lekin inka maqsad thora alag hai:
- Jig: Yeh part ko pakarta bhi hai aur tool (jaise drill bit) ko guide bhi karta hai. Is se har baar surakh (hole) bilkul sahi jagah par hota hai.
- Fixture: Yeh part ko sirf aik mazboot position mein hold karta hai (jaise welding ya milling ke waqt). Iska kaam sirf part ko hilne se rokna hai.
2. Aik Accha Fixture Design Kaise Hota Hai?
CADI Pro mein hum “3-2-1 Principle” istemal karte hain taake part bilkul sahi tarah se locate ho jaye. Aik behtareen fixture mein yeh khususiyaat honi chahiye:
- Quick Clamping: Part ko jaldi lagana aur nikalna asaan ho taake waqt bache.
- Error-Proofing (Poka-Yoke): Fixture ko aisa design kiya jaye ke part usmein ghalat tarah se fit hi na ho sake.
- Durability: Yeh sakht factory environment aur bar bar ke istemal ko bardasht kar sake.
3. Case Study: Automotive Welding Line Efficiency
Masla: Aik automotive part manufacturer ko car chassis ke brackets weld karne mein mushkil ho rahi thi. Manual measurement ki wajah se 10% parts reject ho rahe thay.
CADI Pro Ka Hal: Humne unke liye ek “Pneumatic Welding Fixture” design kiya. Is mein sensors lagaye gaye jo tab tak welding machine ko on nahi karte thay jab tak part sahi position mein na ho.
Nateeja: Rejection rate 10% se gir kar 0.5% par aa gaya aur production speed mein 35% izafa hua. Unka ROI (investment ka faida) sirf 2 mahine mein poora ho gaya.
Technical FAQs: Production Tooling
1. Kya jigs aur fixtures mehnge hote hain?
Shuru mein design aur banwane ka kharcha hota hai, lekin mass production mein yeh waqt aur labor cost bacha kar apne paise buhat jaldi poore kar dete hain.
2. Kya CADI Pro 3D printed fixtures design karta hai?
Ji haan! Aaj kal “Rapid Tooling” ke liye 3D printed fixtures buhat popular hain kyunke yeh halke aur saste hote hain. Hum unhein bhi design karte hain.
3. Kya fixtures sirf baray parts ke liye hote hain?
Nahi, fixtures chote electronic parts ki soldering se lekar jahaz ke baray wings tak, har jagah istemal hote hain.
Apne manufacturing process ko automated aur error-free banayein. Custom Jigs aur Fixtures design ke liye aaj hi CADI Pro se rabta karein.
Thank you
The CadiPro Team