Reverse Engineering Kya Hai? Purane Parts Ko Naye Designs Mein Kaise Badlein Aur Cost Bachayein
Jab koi zaroori machine part toot jata hai aur aapke paas uski koi CAD file ya drawing nahi hoti, to production ruk jati hai. Reverse Engineering is masle ka hal hai. Yeh woh scientific process hai jismein hum ek physical part ko uski asal shakal mein digital 3D model mein badalte hain.
CADI Pro Reverse Engineering ka istemal karke aapke purane assets ko digitalize karta hai, taake aap un parts ko phir se bana saken, unhein behtar bana saken, ya unhein naye machines mein istemal kar saken.
1. Reverse Engineering Ki Ahmiyat
Reverse Engineering sirf copy karna nahi hai, yeh design ki asal functioning ko samajhna hai. Iski zaroorat tab padti hai jab:
- Koi part ab market mein available na ho (Obsolete ho chuka ho).
- Aapke paas us part ke original drawings gum ho chuke hon.
- Aapko kisi competitor ke product ko samajhna ho aur usay behtar banana ho.
2. Reverse Engineering Ke 3 Professional Steps
Ek accha Reverse Engineering process hamesha sirf shakal (geometry) copy nahi karta, balke part ke maqsad (function) ko bhi dekhta hai:
Step A: Data Collection (3D Scanning Ya CMM)
Sab se pehla qadam hai part ka data jama karna. Iske liye high-accuracy 3D Scanners (jo hazaron points jama karte hain) ya Coordinate Measuring Machines (CMM) istemal kiye jate hain. Yeh data clouds of points (Point Cloud) ya mesh ki shakal mein aata hai.
Step B: Mesh Cleaning Aur Alignment
Scan kiye hue data mein aksar shor (noise) ya ghaltiyan hoti hain jinhein software se saaf kiya jata hai. Phir is data (mesh) ko theek tarah se CAD coordinate system mein align kiya jata hai taake measurements sahi hon.
Step C: Parametric CAD Modelling
Yeh sab se mushkil aur zaroori qadam hai. CADI Pro engineers sirf mesh par surface nahi banate. Hum SolidWorks ya AutoCAD jaise software mein Parametric CAD Model tayyar karte hain. Iska matlab hai ke aapka model editable hota hai – aap future mein dimensions aur features ko aasani se tabdeel (change) kar sakte hain.
3. CADI Pro Advantage: Editable Aur Future-Ready Models
Bahut se freelancers sirf mesh ko Solid Model mein badal dete hain jo baad mein edit nahi ho sakta. CADI Pro aapko woh model deta hai jo aapki team aasani se istemal kar sake:
- Editable History Tree: Aap kisi bhi dimension ko badal kar design ko modify kar sakte hain.
- Accuracy Verification: Hum yeh yaqeeni banate hain ke naya 3D model asal part ki tolerance (sehan-shakti) ke andar ho.
- New Production Files: Hum aapko naye 2D drawings aur manufacturing ke liye tayyar files dete hain.
Apne zaroori parts ko waqt ke saath zaya hone se bachayein. Agar aapko kisi bhi purane part ki drawing chahiye ya usay behtar banana hai, to humari Reverse Engineering services se contact karein.
Shukriya
The CADI Pro Team