Sheet Metal Design: Kam Wazan Mein Zyada Mazbooti Kaise Hasil Karein?
Sheet metal manufacturing aik intehayi sasta aur tez tareeqa hai products banane ka. Lekin, kya aapne kabhi socha hai ke kyun kuch sheet metal parts hamesha bend hone par toot jate hain ya unke corners sahi nahi milte? Iski wajah ghalat CAD design hai. Sheet metal design sirf lines khainchna nahi, balkay dhaytu (metal) ke burtav ko samajhna hai.
CADI Pro mein hum aisi sheet metal engineering karte hain jo manufacturing ke liye 100% optimize hoti hai, jis se material ki bachat aur part ki mazbooti yaqeeni ho jati hai.
1. Sheet Metal Design Ke Buniyadi Usool
Jab hum metal sheet ko bend karte hain, to woh thora sa khinch (stretch) jata hai. Agar design mein is khinchao ka hisab na rakha jaye, to final part ka size ghalat ho jayega.
- K-Factor aur Bend Allowance: Yeh woh technical calculations hain jo batati hain ke bend hone ke baad metal kitna phelega.
- Relief Cuts: Corners par chote cuts lagana zaroori hai taake metal phatne se bach sake.
- Standard Gauges: Hum hamesha standard thickness istemal karte hain taake aapko material sasta mile.
2. Flat Pattern: Design Se Manufacturing Tak
Sheet metal ka sab se aham hissa uska Flat Pattern hota hai. Yeh part ki woh shakal hoti hai jab woh bilkul seedha (unfolded) hota hai. Laser cutting machine isi flat pattern ko follow karti hai. CADI Pro aapko har design ke saath accurate flat patterns deta hai taake aapka kaam foran shuru ho sake.
3. Case Study: Outdoor Electrical Enclosure
Masla: Aik client ne outdoor generator ke liye enclosure design kiya tha, lekin baarish ka paani joints ke raste andar ja raha tha aur welding buhat zyada karni pad rahi thi.
CADI Pro Ka Hal: Humne design ko “Overlapping Flanges” aur “Integrated Drip Edges” ke saath dobara design kiya. Humne welding ki zaroorat ko 40% kam kiya aur parts ko “Self-Aligning” bana diya.
Nateeja: Assembly ka waqt aadha ho gaya aur enclosure mukammal taur par weather-proof ho gaya. Client ki manufacturing cost mein per unit $15 ki bachat hui.
Technical FAQs: Sheet Metal Design
1. Kya har metal sheet metal design ke liye sahi hai?
Aam taur par Aluminum, Stainless Steel, aur Carbon Steel sab se zyada istemal hote hain. Har material ka K-factor alag hota hai, isliye material ka intekhab design se pehle zaroori hai.
2. Minimum bend radius kya hona chahiye?
Aam rule yeh hai ke bend radius material ki thickness ke barabar ya us se zyada hona chahiye taake material mein cracks na aayein.
3. Kya CADI Pro hamare liye vendors se baat kar sakta hai?
Ji haan, hum aapke designs ko aisi files (DXF/STEP) mein dete hain jo kisi bhi CNC Laser ya Press Brake operator ke liye samajhna asaan hota hai.
Apne sheet metal projects ko professional touch dein. Accurate designs aur flat patterns ke liye aaj hi CADI Pro se rabta karein.
Thank you
The CadiPro Team